Fabricated a novel compressible TPU pneumatic artificial muscle by implementing origami-inspired compliant folding mechanisms with a 66% compression capability, outperforming the 20- 35% baseline of McKibben muscle.
Onshape
TPU
Pneumatic pump
Polyethylene film and heat Sealer
Prusa MK4S
Breadboarding
ESP32
Arduino C++
Desktop Power Supply
This is a semester-long independent project with WEAR Lab at the University of Virginia.
I was developing improved artificial pneumatic muscles to be implemented in continuum robots.
The continuum robots are meant to be compressible, light, and attachable to the body, functioning as an extra limb
Therefore, the robots must be "soft" and compliant so that they can interface with humans without causing injury
On the right, there is an example of what some continuum robots currently look like (vertebrae and tendon-driven)
To make a pneumatic artificial muscle that can be implemented in soft-body continuum robots and is compressible and lightweight, and is safe to use when interfacing with humans.
Right now, there are two main types of continuum robots
Vertebrate (backbone), like the one depicted above, generally use cables (tendons) that are shortened and lengthened
Invertebrate (no backbone), like the one depicted to the right, generally use Pneumatic Artificial Muscles (PAMs)
The most common PAM is the McKibben muscle, which is able to compress by 20-30%
An improved PAM muscle involving a long polyethylene tube with rubber o-rings constricting flow, was able to compress a maximum of 40%
The McKibben Muscle (source)
Invertibrate continuum robot (source)
The idea was to implement a compliant TPU folding mechanism that acts as the "vertebrae" by being stable when extended but compressible by folding onto itself
The model on the right was a prototype of the linkages between segments and was used to determine if this approach was viable
It was learned that if printed flat, the links would be able to hinge, but there was no bias on which direction, which would make it difficult to make the origami muscle fold in a specific way
It was found that by prefolding the hinges and heating it up, it is possible to force a bias in the way that the part folds
The origami-inspired Kresling Spring was chosen to prototype because of its lateral stability and high compressibility
The first Kresling spring prototype was moderately successful, but it was stiff and too short.
Compressible from 30mm to 17mm (43% compressibility)
An alternate design (created by Christopher Lim) involved one flat, foldable sheet. I prototyped this method, but it struggled with compressing in a biased way under vacuum, so I did not continue with this design.
Foldable TPU test
Heat-biased TPU Folds
Kresling Spring prototype top
Kresling Spring prototype sides
Kresling Spring prototype attached & biased
Alternative design early stage drawing
Planned CAD of alternative design
The prototypes showed promise, so I worked on developing a full-scale muscle
To improve compressibility, the spring was no longer assembled by gluing thick pieces to each other, but with short, snap-together stubs and holes
The thickness of the printed material was also decreased
To test the muscle with pneumatics, it was wrapped in a polyethylene film and closed with a tabletop impulse sealer, and a valve was added to attach to the air pump
The air pump was controlled with a standard desktop power supply
It was found that the practical compressibility (from atmospheric to pumped) was between 66% and 75%
While the muscle proved to be successful and highly compressible, it still needs to be implemented in a continuum robot for it to be validated
To the right is a potential method of creating one segment of a continuum robot, giving it three-directional control (x, y, z)